Certified Industry 4.0 Technician - Applied Exam Prep
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Free I40TA Practice Questions

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These 10 free I40TA questions are organized by exam domain, so you can see how each part of the Certified Industry 4.0 Technician - Applied blueprint is tested. Reveal the answer and explanation under each question.

Domain 1: Set up, commission and systematically troubleshoot complex electro-pneumatic systems

Question 1

During commissioning of an electro-pneumatic actuator, the cylinder extends correctly but retracts slowly and inconsistently. Pressure supply is within specification and no mechanical binding is found. Which diagnostic step should be performed next?

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Correct answer: B - Inspect the directional control valve and exhaust flow restriction for a pneumatic cause

Domain 2: Calculate cost to generate and use compressed air and identify system inefficiencies for correction

Question 2

A compressed-air system runs continuously while production equipment is idle. Which improvement most directly addresses this inefficiency?

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Correct answer: C - Correct leaks and unnecessary air consumption

Domain 3: Understand, describe, implement, and maintain vacuum systems

Question 3

A vacuum gripper drops lightweight curved parts after several cycles. The vacuum generator works, but the suction cup loses contact. What is the best correction?

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Correct answer: A - Select a suction cup compatible with the surface and application

Domain 4: Understand and Utilize CoDeSys for programming and troubleshooting

Question 4

A technician debugging a CODESYS application wants to observe variable changes during execution without changing logic. Which tool is appropriate?

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Correct answer: D - Use debugging or trace features

Domain 5: Modify a current PLC program and integrate HMI (Human-Machine Interface) Applications

Question 5

A PLC sequence operates correctly, but the HMI shows incorrect machine status. What should be verified first?

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Correct answer: A - HMI tags match PLC variables

Domain 6: Describe and explain the function of RFID, Barcodes/QR Codes, and Vision Systems

Question 6

A production line must identify workpieces without direct line of sight between reader and item. Which technology fits best?

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Correct answer: C - RFID system

Domain 7: Program and edit complex robot applications, incorporating sensors and other automated elements

Question 7

A robot places parts incorrectly after a tool change. Motion is accurate near home position. Which concept should be reviewed first?

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Correct answer: B - Robot tool frame definition

Domain 8: Understand and incorporate critical safety measures, such as machine guarding, for robotic systems

Question 8

Before allowing operators near a modified robotic cell, which action best supports safe integration?

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Correct answer: D - Verify guarding and safety functions

Domain 9: Understand and explain basic networking fundamentals

Question 9

A PLC communicates locally but cannot exchange production data with another system. What should be checked first?

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Correct answer: A - Network addressing and communication configuration

Domain 10: Define and configure Manufacturing Execution System (MES) and related functionality

Question 10

A manufacturer needs real-time production status, equipment data, and process information across a factory. Which system provides this?

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Correct answer: B - Manufacturing Execution System

The rest of the I40TA blueprint

The I40TA exam also covers these domains. Drill them in the full free practice test:

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